Tube Settler Design Basics Solid Settling Lamella Clarifiers Tube Settler Media Lamella Clarifier Packs Tube Settler

Product Description

 

         Tube Settler Design Basics Solid Settling Lamella Clarifiers Tube Settler Media Lamella Clarifier Packs Tube Settler

Product Description

Tube settlers are also called lamella clarifiers. They are used to remove solids in the waste water treatment.Tube settlers are single plastic profiles combined to tubes. This design multiplies the sedimentation area up to 15 times per square meter surface area and helps to improve sedimentation in water and waste water treatment plants. 
The tube settler media is very suitable in all different clarifiers and removing sand. It is regarded as universal water treatment equipment in water supply and drainage engineering. It has wide application, high handling efficiency, small area, etc. It is suitable in removing sand in inlet, industry and drinking water precipitation, separation in oil& water. The modular and cubical self-supporting settler design of Honeycombed Inclined Tube Settlers aids handling during installation and any subsequent maintenance.
The design of tube settler media avoids thin wall membranes and utilizes forming techniques to minimize component stress and subsequent environmental stress cracking fatigue.
Tube settler media offers an inexpensive method of upgrading existing water treatment plant clarifiers and sedimentation basins to improve performance. They can also reduce the tank age/footprint required in new installations or improve the performance of existing settling basins by reducing the solids loading on downstream filters.

The dimensions of inclined tube packing include tube diameter, sheet thickness, individual sheet size, and finished dimensions, as follows:

Tube diameter: Common specifications include Φ25mm, Φ30mm, Φ35mm, Φ50mm, and Φ80mm.

Sheet thickness: The sheet thickness of inclined tube packing varies depending on the tube diameter. For example, the sheet thickness of a Φ25mm tube is typically 0.4mm, the sheet thickness of a Φ30mm tube is 0.45mm, the sheet thickness of a Φ35mm tube is 0.4mm and 0.5mm, the sheet thickness of a Φ50mm tube is 0.5mm, 0.6mm, and 0.7mm, and the sheet thickness of an Φ80mm tube is 0.7mm and 0.8mm.

Single sheet size: Typically 1000 × 1000 × thickness (mm), but customization is possible upon request.

Forming size: usually 1000×1000×866 (mm), can also be customized according to customer needs.

Product Parameters

Diameter (mm)	Thickness (mm)	Quantity (kg/m2)	Weight (kg/m2)	Specific surface area (m2/m3)
25mm	0.4	62	30	139
	0.45	62	35	139
35mm	0.4	40	17-19	109
	0.45	40	18-20	109
	0.5	40	20-21	109
50mm	0.4	30	16.5-17	87
	0.45	30	17.5-18	87
	0.5	30	18.5-19	87
	0.6	30	22	87
80mm	0.7	20	19.5	50
	0.8	20	22	50

The operating principle of honeycomb inclined tube packing is based on the theory of shallow sedimentation. As water flows through the inclined tubes, the packing's oblique structure and honeycomb layout slow the flow, allowing suspended solid particles to gradually settle to the tube walls under gravity and slide down the tubes into the sludge collection area. The honeycomb cells provide a large contact surface, promoting the growth of biofilms (in biological treatment scenarios), thereby enhancing the degradation of organic matter. The entire process is highly efficient and energy-efficient, requiring no complex external power supply.

• Inlet/outlet manifolds for even flow distribution
• 60°, rigid plastic, settling tube modules, UV and chemical resistant
• "V" hopper bottom for sludge thickening and hydraulic sludge removal
• Sludge blanket sample and location ports

Advantages of Tube Settlers

1. Process efficiency----From multiplication of the sedimentation area, chevron equidistant channel shape, and adaptation of the settling area spacing and slope
2. Flexible dimensions---It can be adapted to all kinds of shapes, inclinations, round settlers and allows cut outs.3. Easy handling----Simple on-site assembly method grants low cost, safe delivery to any place in the world.
4. Sophisticated support system-----With stainless steel and specially shaped glass fiber reinforced plastic beams minimizing turbulence and sludge deposit.
5. Strong and high-quality material----We provides high stability of the modules for easy maintenance - PP material approved for high standards of potable water applications
Usage of Tube Settler
1. Sediment pool, wastewater treated pool, Accelerated Sediment pool, and clarifier
2. Metal processing wastewater treatment
3. Surface-water purification
4. Treatment of washing water
5. Paper industry wastewater treatment

Packaging & Shipping

Packing by pallet for  PP/PVC lamella clarifier tube settler media

About us

Hebei Qinghui Plastic Products Co., Ltd. is an integrated manufacturer offering comprehensive design, production, sales, and after-sales service for aerators and honeycomb inclined tube fillers. Through years of relentless innovation, we have built a diversified product portfolio. Our current product range covers disc diffusers, tubular diffusers, tube settlers, plate settlers, MBBR media, cascade rings, and other environmental protection fillers as well as related accessories. These solutions are widely applied across a diverse array of industries, including municipal wastewater treatment, textile printing and dyeing, pharmaceuticals, papermaking,petrochemicals,coking, leather tanning, brewing and aquaculture.

Endowed with core technological strengths and rigorous quality control standards, the company's flagship products have successfully passed authoritative testing conducted by the National Environmental Protection Product Quality Supervision and Inspection Center and obtained ISO 9001 international quality management system certification. Currently, the company boasts a business footprint spanning all 31 provinces and municipalities directly under the Central Government of China, with products exported to multiple countries across Asia, Europe, the Americas, and Africa, thus garnering the trust of customers worldwide.

Adhering to the corporate philosophy of "People-oriented, Technology-driven Development, Quality for Survival, Reputation for Growth", all staff of Hebei Qinghui Plastic Products Co.,Ltd. sincerely extend our gratitude to all sectors of society for their strong support.Upholding the principles of sincere cooperation and mutual benefit, we are committed to serving new and existing customers wholeheartedly, forging global partnerships, and advancing hand in hand with our esteemed clients to achieve shared prosperity.

FAQ

1. What's your MOQ?

    Our MOQ have to do no less than 100 pieces. around 2~3 cubic meters

 

2. What's your available material?

     Our General material is PP, PVC, 

 

3. What's your available color?

    General is white, Black and blue also can make , and they have UV Resistant 

4. What's your standard package?

     Our standard package is wrapped+pallet

 

5. What's your mainly market?

    At present, we mainly sale to South America, Middle East,Vietname, New Zealand and so on 

 

 6. Can you make assemed?

    Yes, but we suggest that you can fix them by yourself, because it will save your much shipping cost./